Simplicity ZT4000 Series User Manual

5101609Revision IRRev. Date: 07/2008TP 100-7393-IR-50-S24HP Zero-Turn RidersMfg. No. Description5900707 Simplicity 24HP ZT4000 Zero-Turn Rider wit

8www.simplicitymfg.comOperator SafetyService and MaintenanceSafe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources

9Operator SafetyRoll Bar InstructionsFor models equipped with factory-installed Roll Over Protection System (ROPS).Operational Warnings • Always use

Inspection and Maintenance of the Roll Bar Seat Belt • The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integ

Operator Safety11Safety DecalsThis unit has been designed and manufactured to provide you with the safety and reliability you would expect from an ind

12www.simplicitymfg.comOperator SafetySafety Interlock SystemThis unit is equipped with safety interlock switches. These safety systems are present f

13Features and ControlsIdentification NumbersIdentification TagWhen contacting your authorized dealer for replacement parts, service, or information y

14www.simplicitymfg.comControl FunctionsThe information below briefly describes the function of individual controls. Starting, stopping, driving, and

Features and Controls15Ignition SwitchThe ignition switch starts and stops the engine, it has three positions:OFF Stops the engine and shuts off the e

16www.simplicitymfg.comGeneral Operating SafetyBefore first time operation: • Be sure to read all information in the Safety and Operation sections b

17Figure 2. Checking Tire PressureCheck Tire PressuresTire pressure should be checked periodically, and maintained at the levels shown in the chart.

Thank you for purchasing this quality-built Simplicity product. We’re pleased that you’ve placed your confidence in the Simplicity brand. When opera

18www.simplicitymfg.comCFigure 5. Mowing Height AdjustmentA. Cutting Height Adjustment PinB. Deck Lift Foot PedalC. Deck Lift Lock LeverBAOPTIONAL

19Starting the Engine 1. While sitting in the operator’s seat, engage the parking brake and make sure the PTO switch is disengaged and the motion con

20www.simplicitymfg.comOperationZero-Turn Driving PracticeThe lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and

21Advanced DrivingExecuting an End-Of-Row Zero TurnYour Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cu

22www.simplicitymfg.comMowingBefore mowing, set the cutting height as described in the Operation section. 1. Engage the parking brake. Make sure the

23OperationThe amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using (for example, broadcasting

24www.simplicitymfg.comFigure 17. Trailer Weight RecommendationsA. Clevis PinB. ClipAttaching a TrailerThe maximum weight of a towed trailer should b

Maintenance25Maintenance ScheduleThe following schedule should be followed for normal care of your rider and mower. You will need to keep a record of

26www.simplicitymfg.comChecking / Adding FuelTo add fuel: 1. Stop the engine and allow to cool for at least 3 minutes. 2. Remove the fuel cap (see F

27Regular MaintenanceFigure 19. Checking Hydraulic Oil LevelA. Hydraulic Oil ReservoirB. Reservoir CapChange Hydraulic Oil FilterChange Interval: Ev

1Operator Safety ...2Safety Rules & Information ...2Safety D

28www.simplicitymfg.comLubricationLubricate the unit at the locations shown in Figures 21 through 25 as well as the following lubrication points.Greas

29Regular MaintenanceServicing The Mower BladesRemoving the Mower Blade 1. Wedge a wooden block between the mower blade and the mower deck housing to

30www.simplicitymfg.comRegular MaintenanceFigure 30. Tightening the Mower Blade for InstallationA. Mower Blade Mounting BoltB. Flat WasherC. Mower

31Regular MaintenanceGround Speed Control Lever AdjustmentThe control levers can be adjusted in three ways. The alignment of the control levers, the p

32www.simplicitymfg.comRegular MaintenanceFigure 34. Neutral Return Spring AdjustmentA. Rear Set CollarB. Neutral Return RodC. Neutral Return Spri

33Regular MaintenanceFigure 35. Parking Brake AdjustmentA. Brake SpringB. Adjustment NutABParking Brake Adjustment 1. Disengage the PTO, engage the

34www.simplicitymfg.comRegular MaintenanceFigure 37. Rear Suspension AdjustmentsRear Suspension AdjustmentThe shock assembly can be adjusted to allow

35Regular MaintenanceFigure 38. Check Lift Rod TimingFigure 41. Hanger Chain AdjustmentDeck Lift Rod Timing And Leveling Adjustment 1. Park machine

36www.simplicitymfg.comRegular MaintenanceMower Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disenga

37TroubleshootingWhile normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require th

2www.simplicitymfg.comOperator SafetyOperating SafetyCongratulations on purchasing a superior-quality piece of lawn and garden equipment. Our product

38www.simplicitymfg.comTroubleshooting the Rider continuedPROBLEM CAUSE REMEDYEngine runs, but rider will not drive. 1. Hydraulic release valve(s) i

39TroubleshootingTroubleshooting Common Cutting ProblemsPROBLEM CAUSE REMEDYStreaking 1. Blades are not sharp. 2. Blades are worn down too far. 3

40www.simplicitymfg.comNOTE: Specifications are correct at time of printing and are subject to change without notice.* Actual sustained equipment hors

41THIS IS A 15 DEGREE SLOPEINSTRUCTIONS1. Fold this page along the dotted line indicated above.2. Align the left edge of this guide with a

Product Quick Specs:ENGINE:24 HP Briggs & Stratton(S/N: 2013156319 & Below)Make Briggs & StrattonModel 44M777-0113-E1Horsepower 24 @ 350

3Operator SafetySlope OperationOperation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel

4www.simplicitymfg.comOperator SafetyRoll Bar UseKeep the roll bar in the raised position and fasten the seat belt. There is no roll over protection

5Operator SafetyEnclosed AreasOnly operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine

www.simplicitymfg.com6Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe per

7Towed Equipment (Ride-On Units) 1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch