Simplicity 4040 Specifications Page 1

Teledyne Analytical Instruments i INSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR MODEL 4040 DANGER Toxic and/or flammable gases or liquids

Series 4040 x Teledyne Analytical Instruments 3.3.3.1 Primary Input Power 29 3.3.3.2 Fuse Installation 29 3.3.3.3 50-Pin Equipment Interfac

Teledyne Analytical Instruments xi 4.5.2 Expanded menus 49 4.6 Setting up an AUTO-CAL 53 4.7 Adjusting the GAIN 53 4.8 Password Protecti

Series 4040 xii Teledyne Analytical Instruments List of Figures Figure 1-1: 19” Rack Piping Diagram-Model 4060 ... 22 Figure 1-

Teledyne Analytical Instruments xiii List of Tables Table 3-1: Analog Output Connections ...30 Table 3-4: Al

Series 4040 xiv Teledyne Analytical Instruments

Introduction Teledyne Analytical Instruments 15 Introduction Teledyne Analytical Instruments Series 4040, Methane/ Non-methane Analyzer, is design

Series 4040 16 Teledyne Analytical Instruments 1.2 Principle of Operation The sample is brought to a heated compartment (50 - 80° C per applicat

Operational Theory Series 4040 Teledyne Analytical Instruments 17 Operational Theory 2.1 Introduction The sample is brought to sample loop and a

Operational Theory 18 Teledyne Analytical Instruments The Series 4040 Analyzer is composed of three subsystems: 1. Sample System 2. Detector Cel

Operational Theory Series 4040 Teledyne Analytical Instruments 19 F.I.D.SENSORR3AIRP. REG. 3INAIR ININFUELOUTSV1N.C.INP. REG. 2FUELR2R1CARRIERP. RE

Series 4040 ii Teledyne Analytical Instruments Copyright © 2003 Teledyne Analytical Instruments All Rights Reserved. No part of this manual may be

Operational Theory 20 Teledyne Analytical Instruments 2.2.2 Gas Flow Control System The Piping diagram is shown in Fig. 2-1. A 10 port switching

Operational Theory Series 4040 Teledyne Analytical Instruments 21 The anode-igniter, as its name implies, serves two functions. When relay K2 at PC

Operational Theory 22 Teledyne Analytical Instruments The electrode section of the cell may be removed for inspection by turning off the power, dis

Operational Theory Series 4040 Teledyne Analytical Instruments 23 If automatic ignition fails five times, there will be a message that reports this

Operational Theory 24 Teledyne Analytical Instruments

Installation Teledyne Analytical Instruments 25 Installation Installation of the Series 4040 Analyzer includes: 1. Unpacking 2. Mounting 3. Gas

Installation Series 4040 26 Teledyne Analytical Instruments Regardless of configuration, the analyzer/system must be installed on a level surface w

Installation Teledyne Analytical Instruments 27 3.3.2 Gas Connections The analyzer gas connection diagram identifies the various gas connection

Installation Series 4040 28 Teledyne Analytical Instruments All sample, calibration, and supporting gas lines, which deliver gas to the analyzer, m

Installation Teledyne Analytical Instruments 29 3.3.3.1 PRIMARY INPUT POWER The power cord receptacle and fuse block are located in the same ass

Teledyne Analytical Instruments iii Safety Messages Your safety and the safety of others are very important. We have provided many important safety

Installation Series 4040 30 Teledyne Analytical Instruments % of Range for THC (THC – Total Hydrocarbon is the summation of the CH4 and NMH values)

Installation Teledyne Analytical Instruments 31 Threshold Alarm 2: Can be configured as high (actuates when concentration is above threshold), or

Installation Series 4040 32 Teledyne Analytical Instruments 3.3.3.6 DIGITAL REMOTE CAL INPUTS The digital remote calibration input accepts 0 V (o

Installation Teledyne Analytical Instruments 33 3.3.3.7 RANGE ID RELAYS There are three dedicated Range ID relay contacts. They are assigned to

Installation Series 4040 34 Teledyne Analytical Instruments 10 Remote Span + 11 12 Remote Span - 13 14 15 16 Span Solenoid Return 17 Span S

Installation Teledyne Analytical Instruments 35 3.3.4 RS-232 Port The digital signal output is a standard RS-232 serial communications port use

Installation Series 4040 36 Teledyne Analytical Instruments CAUTION: UNDER NO CIRCUMSTANCES SHOULD YOU EMPLOY A REGULATOR THAT IS NOT EQUIPPED WIT

Installation Teledyne Analytical Instruments 37 3.3.5.2 EFFLUENT All the gases introduced into the detection cell vent from one fitting at the r

Installation Series 4040 38 Teledyne Analytical Instruments 3.5 Activating the Support Gases 3.5.1 Air 1. Set the air tank regulator to 30 psi

Installation Teledyne Analytical Instruments 39 Figure 3-3: Front Panel View of Regulator and Gages 3.6 Flame Ignition Observe that after wa

Series 4040 iv Teledyne Analytical Instruments CAUTION: THE ANALYZER SHOULD ONLY BE USED FOR THE PURPOSE AND IN THE MANNER DESCRIBED IN THIS MANUA

Installation Series 4040 40 Teledyne Analytical Instruments display: flame failure, check air, fuel and the flame failure LED will be on. 3. Open

Installation Teledyne Analytical Instruments 41

Operation Series 4040 42 Teledyne Analytical Instruments

Operation Teledyne Analytical Instruments 43 Operation 4.1 Analyzer Operation Although the Model 4040 has been programmed for your application a

Operation Series 4040 44 Teledyne Analytical Instruments 4.2 Default Parameters The versatility of this analyzer usually results in significant c

Operation Teledyne Analytical Instruments 45 text using all caps. Example: this is the ENTER key. Screen Modes: Times New Roman 12 pt. italic. Ex

Operation Series 4040 46 Teledyne Analytical Instruments - Dynamic (real time) FID input level - Time spent in mode - Range - Activity indicator

Operation Teledyne Analytical Instruments 47 5. When the selected option is a function on the MAIN MENU or any SUB MENU screen (the menu name app

Operation Series 4040 48 Teledyne Analytical Instruments - Range - Activity Indicator The MAIN MENU and SUB MENU screens have a flashing arrow on

Operation Teledyne Analytical Instruments 49 12. TIMING: Low level application specific timing parameters. Factory set. Do not change these. 13.

Teledyne Analytical Instruments v Additional Safety Information DANGER COMBUSTIBLE GAS USAGE WARNING This is a general purpose instrument des

Operation Series 4040 50 Teledyne Analytical Instruments Reenter New Password 'A' 'A' 'A' ------------------

Operation Teledyne Analytical Instruments 51 DAC A - GOOD DAC B - GOOD ----------------------- SPAN ----------------------- CH4

Operation Series 4040 52 Teledyne Analytical Instruments R1: 0-10.00ppm R2: 0-100.00ppm R3: 0-1000.00ppm ----------------------- ANALO

Operation Teledyne Analytical Instruments 53 ----------------------- STANDBY Switch to Sleep Mode ENTER-YES ESCAPE-NO notificati

Operation Series 4040 54 Teledyne Analytical Instruments To setup the GAIN: 1) From the Analysis Screen, press an arrow key to enter the Setup Mod

Operation Teledyne Analytical Instruments 55 Note however, that the instrument can still be used for analysis without entering the password. To de

Operation Series 4040 56 Teledyne Analytical Instruments <Enter> The last <Enter> enters the password. <Escape> Steps back to t

Operation Teledyne Analytical Instruments 57 Reenter a new Password 'A' 'A' 'A' ____________________________________

Operation Series 4040 58 Teledyne Analytical Instruments Pressing <Enter> will logout the current user and protect the system from unauthoriz

Operation Teledyne Analytical Instruments 59 <Enter or Escape> Start the diagnostic testing routine by pressing <Enter> or cancel ou

Series 4040 vi Teledyne Analytical Instruments system. See the procedures for purging and leak checking this instrument on the following pages. If

Operation Series 4040 60 Teledyne Analytical Instruments Pressing <Enter> enters the SPAN mode in the NMH mode first. The first pass in the

Operation Teledyne Analytical Instruments 61 concentration. If an active (not defeated) alarm has been set to HIGH at 20.0 ppb, and the analysis

Operation Series 4040 62 Teledyne Analytical Instruments SOURCE: The alarm can react to measurement levels of CH4, NMH, or THC (the sum of the pre

Operation Teledyne Analytical Instruments 63 RANGE LIMITS: Ranges may be set as low as 50.0 ppb and as high as 1000.0 ppm. Range 3 can only be s

Operation Series 4040 64 Teledyne Analytical Instruments Use the same procedure to set the gain of the instrument. After the last digit is entered,

Operation Teledyne Analytical Instruments 65 To exit STANDBY, scroll again to the STANDBY function and press <Enter> again. 4.18 Advance

Operation Series 4040 66 Teledyne Analytical Instruments

Appendix Teledyne Analytical Instruments 67 Appendix A.1 Specifications and Initial Settings: Range(s): <refer to Specific Model I

Appendix Series 4040 68 Teledyne Analytical Instruments A.2 Recommended Spare Parts List Qty. P/N Description 1 B74671 PC board, Flame gua

Appendix Teledyne Analytical Instruments 69 Send orders to: TELEDYNE INSTRUMENTS Analytical Instruments 16830 Chestnut Street City of Industry, CA

Teledyne Analytical Instruments vii Procedure for Removal of Internal Inaccessible Shock Hazards CAUTION: SERVICING OR MAINTENANCE OF THE ANALYZE

Series 4040 viii Teledyne Analytical Instruments DEPENDING ON THE APPLICATION, MAY ALSO USE TOXIC GASES. IT IS THEREFORE, THE CUSTOMER'S RESP

Teledyne Analytical Instruments ix Table of Contents Safety Messages ..................iii