Simplicity ZT4000 Operator's Manual

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Operator’s Manual
ZT4000 Series
24HP Zero-Turn Riders
Mfg. No. Description
5900707 ZT4000, 24HP Zero-Turn Rider w/ 44” Mower
26HP Zero-Turn Riders
Mfg. No. Description
5900765 ZT4000, 26HP Zero-Turn Rider w/ 48” Mower
27HP Zero-Turn Riders
Mfg. No. Description
5900960 ZT4000, 27HP Zero-Turn Rider w/ 48” Mower
5101609
Rev C
Not for
Reproduction
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Summary of Contents

Page 1 - Reproduction

Operator’s ManualZT4000 Series24HP Zero-Turn RidersMfg. No. Description5900707 ZT4000, 24HP Zero-Turn Rider w/ 44” Mower26HP Zero-Turn RidersMfg

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10www.simplicitymfg.comOPERATOR SAFETYService and MaintenanceSafe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources

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11OPERATOR SAFETYRoll Bar InstructionsFor models equipped with factory-installed Roll Over Protection System (ROPS).Operational Warnings • Always us

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12www.simplicitymfg.comOPERATOR SAFETYInspection and Maintenance of the Roll Bar Seat Belt • The seat belt like the ROLL BAR, needs to be periodica

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13OPERATOR SAFETYSafety DecalsThis unit has been designed and manufactured to provide you with the safety and reliability you would expect from an ind

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14www.simplicitymfg.comOPERATOR SAFETYSafety Interlock SystemThis unit is equipped with safety interlock switches. These safety systems are present f

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15FEATURES AND CONTROLS15Identification NumbersIdentification TagWhen contacting your authorized dealer for replacement parts, service, or information

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16www.simplicitymfg.comFEATURES AND CONTROLS16www.simplicitymfg.comControl FunctionsThe information below briefly describes the function of individual

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17FEATURES AND CONTROLS17Ignition SwitchThe ignition switch starts and stops the engine, it has three positions:OFF Stops the engine and shuts off the

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18www.simplicitymfg.comOPERATIONGeneral Operating SafetyBefore first time operation: • Be sure to read all information in the Safety and Operation s

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19OPERATIONFigure 2. Checking Tire PressureCheck Tire PressuresTire pressure should be checked periodically, and maintained at the levels shown in th

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General InformationThank you for purchasing this quality-built Simplicity product. We’re pleased that you’ve placed your confidence in the Simplicity

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20www.simplicitymfg.comOPERATIONCFigure 5. Mowing Height AdjustmentA. Cutting Height Adjustment PinB. Deck Lift Foot PedalC. Deck Lift Lock LeverBAO

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21OPERATIONStarting the Engine 1. While sitting in the operator’s seat, engage the parking brake and make sure the PTO switch is disengaged and the m

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22www.simplicitymfg.comOPERATIONZero-Turn Driving PracticeThe lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and

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23OPERATIONAdvanced DrivingExecuting an End-Of-Row Zero TurnYour Zero Turn Rider’s unique ability to turn in place allows you to turn around at the en

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24www.simplicitymfg.comOPERATIONMowingBefore mowing, set the cutting height as described in the Operation section. 1. Engage the parking brake. Make

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25OPERATIONThe amount of grass you are able to cut in one pass is also effected by the type of mowing system you are using (for example, broadcasting

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26www.simplicitymfg.comOPERATIONFigure 17. Trailer Weight RecommendationsA. Clevis PinB. ClipAttaching a TrailerThe maximum weight of a towed trailer

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27REGULAR MAINTENANCEMaintenance ScheduleThe following schedule should be followed for normal care of your rider and mower. You will need to keep a re

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28www.simplicitymfg.comREGULAR MAINTENANCEChecking / Adding FuelTo add fuel: 1. Stop the engine and allow to cool for at least 3 minutes. 2. Remove

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29REGULAR MAINTENANCEFigure 19. Checking Hydraulic Oil LevelA. Hydraulic Oil ReservoirB. Reservoir CapChange Hydraulic Oil FilterChange Interval: Eve

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3Operator Safety ... 4Safety Rules & Information ...4Saf

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30www.simplicitymfg.comREGULAR MAINTENANCELubricationLubricate the unit at the locations shown in Figures 21 through 25 as well as the following lubri

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31REGULAR MAINTENANCEServicing The Mower BladesRemoving the Mower Blade 1. Wedge a wooden block between the mower blade and the mower deck housing to

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32www.simplicitymfg.comREGULAR MAINTENANCEFigure 30. Tightening the Mower Blade for InstallationA. Mower Blade Mounting BoltB. Flat WasherC. Mower

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33REGULAR MAINTENANCEGround Speed Control Lever AdjustmentThe control levers can be adjusted in three ways. The alignment of the control levers, the p

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34www.simplicitymfg.comREGULAR MAINTENANCEFigure 34. Neutral Return Spring AdjustmentA. Rear Set CollarB. Neutral Return RodC. Neutral Return Spring

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35REGULAR MAINTENANCEFigure 35. Parking Brake AdjustmentA. Brake SpringB. Adjustment NutABParking Brake Adjustment 1. Disengage the PTO, engage the

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36www.simplicitymfg.comREGULAR MAINTENANCEFigure 37. Rear Suspension AdjustmentsRear Suspension AdjustmentThe shock assembly can be adjusted to allow

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37REGULAR MAINTENANCEFigure 38. Check Lift Rod TimingFigure 41. Hanger Chain AdjustmentDeck Lift Rod Timing And Leveling Adjustment 1. Park machine

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38www.simplicitymfg.comREGULAR MAINTENANCEMower Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage

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39REGULAR MAINTENANCECheck the Mower Belt Idler Tensioner Spring Length - 48” Models (S/N: 2014720669 & Above) 1. Park the machine on a smooth le

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4www.simplicitymfg.comOPERATOR SAFETYOperating SafetyCongratulations on purchasing a superior-quality piece of lawn and garden equipment. Our product

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40www.simplicitymfg.comTROUBLESHOOTINGTroubleshootingWhile normal care and regular maintenance will extend the life of your equipment, prolonged or co

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41TROUBLESHOOTINGTroubleshooting the Rider continuedPROBLEM CAUSE REMEDYEngine runs, but rider will not drive. 1. Hydraulic release valve(s) in “ope

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42www.simplicitymfg.comTROUBLESHOOTINGTroubleshooting Common Cutting ProblemsPROBLEM CAUSE REMEDYStreaking 1. Blades are not sharp. 2. Blades are

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43SPECIFICATIONSNOTE: Specifications are correct at time of printing and are subject to change without notice.Actual sustained equipment horsepower wi

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44www.simplicitymfg.comSLOPE IDENTIFICATION GUIDETHIS IS A 15 DEGREE SLOPEINSTRUCTIONS1. Fold this page along the dotted line indicated above.

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NotesNot for Reproduction

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NotesNot for Reproduction

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1737660 Rev BBRIGGS & STRATTON POWER PRODUCTS GROUP, L.L.C. OWNER WARRANTY POLICYLIMITED WARRANTYBriggs & Stratton Power Products Group, LLC w

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MANUFACTURING, INC.PO Box 702Milwaukee, WI, 53201-07021-800-837-6836www.simplicitymfg.comNot for Reproduction

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5OPERATOR SAFETYThrown ObjectsThis unit has spinning mower blades. These blades can pick up and throw debris that could seriously injure a bystander.

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6www.simplicitymfg.comOPERATOR SAFETYRoll Bar UseKeep the roll bar in position and fasten the seat belt. Do not jump off if the mower tips (it is safe

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7OPERATOR SAFETYEnclosed AreasOnly operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine

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8www.simplicitymfg.comOPERATOR SAFETYRead these safety rules and follow them closely. Failure to obey these rules could result in loss of control of u

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9OPERATOR SAFETYTowed Equipment (Ride-On Units) 1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment excep

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