Simplicity 1600408 Specifications

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Page 1 - 994-9369-103

T.M. No. 888-2339-002© Copyright HARRIS CORPORATION2003, 2004 All rights reservedTECHNICAL MANUAL888-2339-002DX100-3F994-9369-103

Page 2 - Replaceable Parts Service

• Section G, RF Amplifiers• Section H, Output Monitor (A21)Output Sample (2A1)VSWR Compensation (A56)• Section J, Analog Input Board (A22)• Section K,

Page 3 - 888-2339-002 i

6040905000...SW,PBMOMENTARY...1.. EA S006610 0870 000. . . . . . .. . . PLUG, NON-INS SHORTING . . . . . . . . . . . . 34 . EA #P

Page 4

CR002,CR003,CR004,CR006,CR007,CR008,CR017,CR021,CR024,CR025,CR026,CR027,CR028,CR029,CR030,CR031,CR035,CR038,CR044,CR045,CR046,CR047,CR048,CR051384 066

Page 5 - 888-2339-002 ii

540 1380 000. . . . . . . . . .RES NETWORK 10K OHM2%. . . . . . . . . . . 8 . . EA R020,R038,R049,R053,R097,R118,R135,R205540 1386 000. . . . . . . .

Page 6 - TABLE OF CONTENTS

5500858000...TRIMPOT5KOHM1/2W10%... 1...EA R1505500959000...TRIMPOT20KOHM1/2W10%... 1...EA R2136000579000...SW,ROTARY

Page 7 - 888-2339-002 iv

540 1600 401. . . . . . . . . .RES 10K OHM 3W 5% . . . . . . . . . . . . . . . . . 4 . . EA R001,R002,R003,R0045420051000...RES3OHM5%12W...

Page 8

5482400142...RES26.7OHM1/2W1%... 1...EA R0085482400185...RES75OHM1/2W1%... 2...EA R004,R0055482400501...RES

Page 9 - Introduction/Specifications

8397930504...SCHEM,COMBINERMB,DRIVER...0...8435155504...PWB,COMBINERMB,DRIVER...1...9172150603...SPACER...

Page 10 - Available Options

2#J001 2#J002 2#J003 2#J004 2#J005 2#J006 2#J007 2#J008 2#J0092#J010 2#J011 2#J012 2#J013 2#J014 2#J015 2#J016522 0630 000 . . . . . . . . . CAP 100 U

Page 11 - 888-2339-002 1-3

Table 7-24. PRE DRIVER TUNING BD, - 992 8604 001 (E2)Harris PN Description QTY UM Reference Designators0510001023...*ADHESIVE,DP-190GRAY...

Page 12 - 1-4 888-2339-002

9397930639...COILSTRAP... 1...EA L0019397930641...COILMTGBRKT... 1...EA #L0069397930642...CON

Page 13 - Initial Turn-On

Figure 1-2. DX100-3F Block Diagram888-2339-002 1-3WARNING: Disconnect primary power prior to servicing.

Page 14 - Antenna VSWR Null

384 0719 000. . . . . . .. . . TRANSZORB 1N6373 5V 5W ESD . . . . . . . 1 . . EA CR015384 0720 000. . . . . . . . . .TRANSZORB 1N637715V 5W ESD . . .

Page 15 - Operators Guide

5482400285...RES750OHM1/2W1%... 3...EA R053,R175,R1765482400295...RES953OHM1/2W1%... 1...EA R1655482400301...

Page 16 - Transmitter Operations

6041089000...SW,TGLSPDTPCMOUNT...1.. EA S0016100900000...HEADER3CKTSTRAIGHT...5.. EA JP004,JP005,JP006,JP007,JP00861

Page 17 - RF Amp Fuse

5160208000...CAP,RF,50PF15KV10%NPO... 1...EA C005530 0002 000 . . . . . . . . . FLANGE, MOUNTING, VACUUM CAP . . . . 8. . . EA #C002D,#C00

Page 18 - 3-4 888-2339-002

9220999553...STANDOFF...2.. EA #L0029220999556...CONDASSY...1.. EA9220999557...GNDHO

Page 19 - Controls and Indicators

9435155584...ONCTOP... 1...EA9435155585...CAPMTGCHANNEL... 2...EA #C0019435155586...CAPMTGPLA

Page 20 - 3A-2 888-2339-002

3540008000...LUG#6RINGBLUE16-14AWG...1.. EA3540009000...LUG#8RINGBLUE16-14AWG...1.. EA3540010000...LUG#10RINGBLU16-

Page 21

Table 7-31. CAPACITOR SERVO DRIVE - 992 8551 001 (H)Harris PN Description QTY UM Reference Designators3060052000...NUT,STOP3/8-16...

Page 22 - 3A-4 888-2339-002

9220999527...POTADJUSTPLT ...1.. EA9220999528...POTASSYADJUSTPLT...1.. EA9220999529...PULLEYRETAININ

Page 23 - Table 3-2

5482400142...RES26.7OHM1/2W1%... 2...EA R003,R004610 0978 000 . . . . . . . . . *HDR 10C RT ANG 2ROW TOP LATCH . .. 1. . . EA J00167

Page 24 - Table 3-3

1-4 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 25 - (Continued)

4480959000...FILTER,AIR...2.. EA4560144000...SPRING,EJECTOR...16. EA4721660000...XFMR,PWR..

Page 26 - Table 3-4

6140793000...TERMBLOCK,3CMODULAR281... 12..EA 12#TB86140817000...JUMPER,TERMBLK,20POS... 1...EA #TB0046460973000...*LABE

Page 27

9397930592...PACCAPBRACKET...2.. EA9397930594...RECTIFIERHEATSINK ...8.. EA9397930595...RECTIFIERBUS

Page 28 - Table 3-5

817 2435 974 . . . . . . . . . PROG INSTR,FIRMWARE DX100-3F CONTROLLER ...

Page 29 - Table 3-6

Table 7-42. VIEW LOCATION PLATE - 943 5155 691 (A)Harris PN Description QTY UM Reference Designators8397930643...SILKSCREEN...

Page 30 - Table 3-7

Table 7-46. CABLE PAC R-DOOR AC DIST. - 952 9180 509 (B1)Harris PN Description QTY UM Reference Designators2520006000A . . . . . . . . . *WIRE, STRD 1

Page 31

516 0453 000. . . . . . . . . .CAP .1UF 100V 20% X7R. . . . . . . . . . . . . . . 31 . EA C006,C007,C009,C012,C014,C015,C016,C017,C018,C021,C023,C024,

Page 32 - 3A-14 888-2339-002

Table 7-48. FREQ CTRL INTFC BD - 992 8526 003 (A)Harris PN Description QTY UM Reference Designators2520002000A...*WIRE,STRD22AWGGRN ...

Page 33 - Overall System Theory

XU003,XU004,XU005,XU007,XU009,XU011,XU012,XU014,XU016,XU023,XU039,XU042,XU043,XU044404 0675 000. . . . . . .. . . SOCKET, DIP,16 PIN (DL). . . . . . .

Page 34 - 4-2 888-2339-002 12/16/03

5482400343...RES2.74KOHM1/2W1%... 3...EA R057,R058,R0595482400347...RES3.01KOHM1/2W1%... 1...EA R0285482400351...

Page 35 - Digital Modulation Overview

Section IIInitial Turn-OnThe following procedure assumes that the transmitter has alreadybeen correctly installed and is ready for turn-on.NoteIf AC p

Page 36 - Figure 4-2. A/D-D/A

Table 7-49. DRIVER ENCODER BD, - 992 8537 005 (A)Harris PN Description QTY UM Reference Designators354 0309 000. . . . . . . . . .TERM SOLDER . . . .

Page 37

5160736000...CAP.001UF10%100VX7R... 1...EA C0215160792000...CAPNETWORK.1UF10%... 2...EA C030,C038522 0561 000 . . . . .

Page 38 - RF Power Combiner

548 2400 501. . . . . . . . . .RES 100K OHM 1/2W 1%. . . . . . . . . . . . . . . 7 . . EA R027,R048,R071,R121,R122,R131,R1375482400530...RES200

Page 39 - Protection Of Personnel

5400563000...*RES10OHM2W10%... 1...EA R0415400587000...*RES100OHM2W10%... 2...EA R042,R0475401365000...RESN

Page 40 - Transmitter Protection

384 0612 000. . . . . . .. . . DIODE 1N3070 ESD . . . . . . . . . . . . . . .. . . 7 . . EA CR005,CR006,CR007,CR008,CR009,CR010,CR015384 0661 000. . .

Page 41 - Figure 4-5. RF Driver Section

6100900000...HEADER3CKTSTRAIGHT... 3...EA JP001,JP002,JP003610 0979 000 . . . . . . . . . *HDR 10C VERT 2ROW TOP LATCH. . . . . 1 . . .

Page 42 - Output Network Description

6120904000...JACK,PCMTGOLDPLATED...6.. EA 3JP0013JP0026200515000...RECP,SCREWONSMC...1.. EA J0076201677000...

Page 43 - Circuits

5401386000...RESNETWORK10KOHM2%... 2...EA R064,R0765401391000...RESNETWORK220OHM2%... 2...EA R045,R0465401443000...RES

Page 44 - Low Voltage Power Supply A

404 0675 000. . . . . . .. . . SOCKET, DIP,16 PIN (DL). . . . . . . . . . .. . . 21 . EA XR004,XR005,XR006,XR008,XR010,XR011,XR015,XR016,XR018,XR023,X

Page 45 - 3 Phase AC Input

8435523971...SCH,3FREQSELECT... 0...8435523973...PWB,3FREQSELECT... 1...Table 7-57. INSTALLATION KIT - 992 8

Page 46 - 4-14 888-2339-002 12/16/03

If an Antenna VSWR overload occurs before 50 kW is reached,skip to the Antenna Null adjustment following this section andreturn here when completed.2.

Page 47 - Blower Supplies

7-60 888-2339-002 10/21/04WARNING: Disconnect primary power prior to servicing.

Page 48 - Drive Multimeter

Section ASynthesizer InterfaceA.1 IntroductionThis section covers the Synthesizer Interface board(s). Topicsinclude function, location, block diagram

Page 49 - Multimeter Probe

A.5.5 Power Supplies+22VDC is regulated down to +15VDC and +9VDC, and+8VDC is regulated to +5VDC for on board circuits.A.5.6Synthesizer SYNC CircuitTh

Page 50 - Control Multimeter

A.6.3 SYNTH PALThe SYNTH PAL U11 has four main functions, Band SwitchLogic, BCD to Binary Conversion, Digit Shifting,and FrequencyFault Detection.Refe

Page 51 - Maintenance/Alignments

Figure A-2A-4 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 52 - Preventive Maintenance

b. The logic level of the Binary inputs to the Synthesizer islisted on the right side of the chart.NOTE - In Low Band operation, the Decimal Point fol

Page 53 - Section VI

A.6.12 Phase AdjustmentAfter the RF is phase lead shifted, the RF is clamped to TTLlevels by the diodes CR5 and CR10. The RF squarewave isinverted by

Page 54 - Defective Buffer Amplifier A

1. If the above checks appear correct, replace the Synthe-sizer module.A.7.3.2 RF Signal PresentIf an RF signal is present, sequentially check the fol

Page 55 - Low Drive

J4-8J5-1J3-1A-8 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 56 - High Drive

Figure A-3. Synthesizer Interface BoardControls and Indicators888-2339-002 A-9WARNING: Disconnect primary power prior to servicing.

Page 57 - RF Amp Temp

Section IIIOperators Guide3.1 IntroductionThis section contains information on day-to-day operation forthe non-technical operator.3.2 Operating Proced

Page 58 - Output Monitor Network VSWR

Figure A-4. Synthesizer Interface BoardComponent LocatorA-10 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 59 - VSWR Test

Section BRF InterfaceB.1 IntroductionThis section covers the RF Interface board. Topics include func-tion, location, block diagram description, detail

Page 60 - Reset the Fault

B.5.1 Synthesizer Interface SwitchingNormally, Synthesizer Interface A is selected for operation anda relay on the RF Interface supplies Sythesizer In

Page 61 - Encoders Supply Fault

When TP11 goes low and U2-9 goes to +2.6VDC, the output ofU2-14 goes LOW and TP6 is a logic low. A Synthesizer Fault-Lis generated and sent to the Con

Page 62 - Driver Encoder Supply Fault

it is the local control causing K1 to activate not a remotecontrol input.1. If active, refer to the Transmitter Interface section of themanual.2. If n

Page 63 - Door Interlock

Figure B-2. RF Interface Controls and Indicators888-2339-002 B-5Warning: Disconnect primary power prior to servicing.

Page 64 - Air Flow Reduced

Figure B-3. RF Interface Component LocatorB-6 888-2339-002Warning: Disconnect primary power prior to servicing.

Page 65 - Panel Faults

Section CDriver Combiner Motherboard (A5)C.1 IntroductionThis section describes the DriverCombiner Motherboard. Topicsinclude function, location, deta

Page 66

The Section A goes to a peak detector formed by CR3 and C9.When RF is present, J31-13 will have a positive voltage approxi-mately 1/2 the peak-to-peak

Page 67 - 2C2/2L1 Illuminated

CAUTIONTHE TRANSMITTER MUST NOT BE OPERATED UNLESS THECOMBINER COVER IS IN PLACE AND ALL SCREWS HOLDINGTHE COVER TO THE GROUNDING BLOCKS ARE INSTALLED

Page 68 - Tune Servo Fault/RF Mute

NOTERAISE and LOWER buttons will only change power level if thetransmitter is operating in the HIGH, MEDIUM, or LOW func-tion. This new power level wi

Page 69 - Load Servo Fault/RF Mute

WARNINGENSURE THAT THE TRANSMITTER IS TURNED OFF AND ALLPRIMARY POWER IS TURNED OFF AT THE WALL DISCONNECTSWITCH BEFORE OPENING ANY DOOR OR PANEL. BEF

Page 70 - Supply Status Panel

C.6 Driver Combiner Motherboard Re-moval/ReplacementC.6.1 RemovalWARNINGENSURE THAT THE TRANSMITTER IS TURNED OFF AND ALLPRIMARY POWER IS TURNED OFF A

Page 71 - The Front Panel

Figure C-2. Driver Combiner MB - Component LocatorC-6 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 72 - Main Breaker (CB1) Trips

C.7 Buffer Amplifier (A4)C.7.1 IntroductionThis section covers the Buffer Amplifier board. Topics includefunction, location, block diagram description

Page 73 - Supply Missing

Since the two sections of the Buffer Amplifier Module areidentical only Section A will be described here.C.7.6.1 Buffer AmplifierThe RF input at P1-15

Page 74 - And Phase

1. Pull out the Buffer module and attach a clip lead ontothe front end of R16.2. Reinsert Buffer Module3. Route the clip lead through the air holes in

Page 75 - Measuring RF Drain Phasing

P1-15TP1TP2 P1-49C-10 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 76 - 6-24 888-2339-002

Figure C-4. Buffer Amp Component Locator888-2339-002 C-11WARNING: Disconnect primary power prior to servicing.

Page 77 - Section VIA

C.8 Predriver, PD1C.8.1 IntroductionThis section describes the Predriver module. Topics includeFunction, Location, and Troubleshooting.NOTE: For more

Page 78 - Modulation Encoder Bypass

P1-50Q7 GateTP1888-2339-002 C-13WARNING: Disconnect primary power prior to servicing.

Page 79 - Frequency Control Bypassing

b. The indicators may flash RED when overmodulation oc-curs. Reducing modulation to normal levels may correctthe condition.c. If the indicators remain

Page 80 - Driver Encoder Bypassing

C.9 Drivers, D1 through D14C.9.1 IntroductionThis section describes the Driver Amplifiers. Topics include,Function and Location.NOTE: For more informa

Page 81 - PARTS LIST

Section DPredriver Tuning BoardD.1 IntroductionThis section covers the Predriver Tuning board. Topics includefunction, location, detailed circuit desc

Page 82 - 7-2 888-2339-002 10/21/04

measured on the output pin of U1. If the relay is to be de-ener-gized, the Bit input must be an open circuit and should thereforemeasure +24VDC.D.5.2R

Page 83

Figure D-1. Predriver Tuning Board Component Locator888-2339-002 D-3WARNING: Disconnect primary power prior to servicing.

Page 84

D-4 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 85

Section EDriver Encoder (A7)E.1 IntroductionThis section covers the Driver Encoder board. Topics includefunction, location, block diagram description,

Page 86

to Fault Sensing circuits. Both Buffer Amplifiers are continu-ously operating and normally Predriver A is selected for opera-tion. Fault Sensing there

Page 87

E.6.3.1 Driver D7 ControlWhenever the +5VDC supply is present, the D7 output will belogic high. This Driver will always be turned on.E.6.3.2 Driver D8

Page 88

the capacitor is charged, the PD_ON input will go back to a logichigh and turn on the Predriver again.E.6.5.3 Remote Predriver Select TransistorTransi

Page 89

A. Normally the voltage at the positive (+) input will be higherthan the voltage at the negative (-) terminal, and the output of thecomparator will be

Page 90

3-4 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 91

When U27-1 goes low, DS5 Power Supply A Overtemp will beilluminated RED, indicating a temperature warning. ComparatorU2-1 will go high, turning on Q7

Page 92

E.6.23.1 Regulator StatusIn order to be able to have an on-board visual status indicationof regulator operation, it is necessary to have a supply volt

Page 93

Start troubleshooting by checking to see which Power SupplyIndicator DS5 or DS6 is illuminated.E.7.2.4 Power Supply A OvertempIf Power Supply Overtemp

Page 94

1. If logic low, check U7-2. If also logic low check tran-sistors and capacitors connected to the input.2. If logic high, replace the PAL.b. If D0 is

Page 95

CH1 J7-3CH2 TP4J6-1E-10 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 96

J7-5Upper Trace - TP7Lower Trace - TP6NOTE - Taken During Turn-On SequenceLow to High Signal - J3-1LowtoHighRampSignal-JP9-1NOTE - Taken During Turn-O

Page 97

Figure E-4. Driver Encoder Controls and IndicatorsE-12 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 98

Figure E-5. Driver Encoder Component Locator888-2339-002 E-13WARNING: Disconnect primary power prior to servicing.

Page 99

E-14 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 100

Section FRF Combiner Motherboards (A10-A19)F.1 IntroductionThis section describes the Main and Binary RF Combiner Moth-erboards. Topics include functi

Page 101

REF. CONTROL/INDICATOR FUNCTION1 Frequency Control Panel See Table 3-1 and Figure 3-1.2 Switch Board/Meter Panel See Table 3-2 and Figure 3-2.3 Contro

Page 102

F.6 TroubleshootingTroubleshooting on the RF Combiner Motherboards consistsessentially of visual inspection. Possible problem areas include:a. Inspect

Page 103

Figure F-1. Binary Combiner Motherboard (Front)Component Locator888-2339-002 F-3WARNING: Disconnect primary power prior to servicing.

Page 104

Figure F-2. Binary Combiner Motherboard (Rear)Component LocatorF-4 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 105

Figure F-3. Efficiency Coil Board Component LocatorComponent Locator888-2339-002 F-5WARNING: Disconnect primary power prior to servicing.

Page 106

F-6 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 107

Section GRF Amplifier ModuleG.1 IntroductionThis section covers the RF Amplifier module. Topics includefunction, location, block diagram description,

Page 108

as determined by the function required. The following discussionapplies to all RF Amplifiers, regardless of their location or use.G.4 Block Diagram De

Page 109

transient voltages. Each of these diodes conducts if the voltageacross them exceeds 20 Volts, either positive or negative.G.5.2MOSFET Switches - Full

Page 110

circuitry. ON/OFF control signals (from the appropriate ModEncoder) enter at P1-45 and P1-46.G.5.4.1 Module Turned “ON”A negative control signal input

Page 111

G.5.8 RF Drive Fuse Open DetectorRF Drive passed by F3 will conduct through CR19 and chargeC11 to about 20VDC. CR17 is therefore reversed biased andP1

Page 112

Returns And ExchangesDamaged or undamaged equipment should not be returned unless written approval and a ReturnAuthorization is received from HARRIS C

Page 113

Figure 3-1Frequency Control Panel Controls and Indicators3A-2 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 114

static charge will eventually have to be discharged. Dischargingto the MOSFET could damage the MOSFET.NOTEMOSFET transistors which are in circuit are

Page 115

1. If the LED still does not light, check F3 and F4.2. If the fuse(s) are open, check for a shorted T1, T2, C11or C12.b. If the fuses are not open:1.

Page 116

connection can cause a drive phase problem on an RFmodule. Substitution is the only way to troubleshoot thisproblem.G.7.6Excessive Drain Phase Differe

Page 117

CH1 TP1CH2 TP2(230V p-p)P1-45 (RFA OFF)Junction of L11 and C17 (RFA OFF)888-2339-002 G-9WARNING: Disconnect primary power prior to servicing.

Page 118

Figure G-7. RF Amp Component LocatorG-10 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 119

Section HOutput Monitor/Output SampleH.1 IntroductionThis section covers the Output Monitor board. Topics includefunction, location, block diagram des

Page 120

H.5 Block Diagram DescriptionH.5.1 VSWR DetectorsTwo types of VSWR detectors are provided: Antenna and Net-work VSWR. The purpose of the Antenna VSWR

Page 121

H.6.1 VSWR DetectorsThe Antenna VSWR Detector and the Network VSWR Detectoroperate on the same general principle, with a detector trans-former and rec

Page 122

ship between the voltage and current. This results in output fromthe detector circuit.The Antenna VSWR detector circuit is very similar to the Net-wor

Page 123

H.6.10 VSWR PALThis PAL contains resettable VSWR trip counters.H.6.10.1 Single VSWR TripWhen the VSWR PAL U11 receives a single active high VSWRtrip s

Page 124

REF. CONTROL/INDICATOR FUNCTION1 FREQUENCY SYNTHESIZER LED GREEN indicates desired frequency is acceptable. RED indicates desiredfrequency is out of r

Page 125

which trips the comparator thereby simulating a VSWR condi-tion. Upon transmitter foldback to extremely low power levels,these switches have no effect

Page 126

NOTEIn the Bypass mode, the tap on the coil should be adjusted for thedesired level of RF sample at the highest power level (normally100 kW). Failure

Page 127

2. If the fuse is not open, measure the input TP for theunregulated voltage.3. If the unregulated input is correct, replace the regulator.d. If all su

Page 128

H.7.4 Power MeteringH.7.4.1 Forward Powera. Check for a dc voltage at U9-5 with carrier only. Thisvoltage should change as the power is raised or lowe

Page 129

H.9.4 AGCa. With the transmitter operating at 100kW,adjust R172 AGCfor 6Vp-p of RF at J4.H.9.5Forward and Reflected Power Null Adjust-mentsa. With the

Page 130

H.10 Output Sample BoardH.11 IntroductionThis Section describes the Output Sample board. Topics includefunction, location, detailed circuit descriptio

Page 131

CH1 TP3CH2 TP2CH1 TP6CH2 TP5CH1 J1-15CH2 J1-5CH1 J1-13CH2 J1-3H-12 888-2339-002 02/17/04WARNING: Disconnect primary power prior to servicing.

Page 132

CH1 J4CH2 TP22CH1 J6-33CH2 J6-3102/17/04 888-2339-002 H-13WARNING: Disconnect primary power prior to servicing.

Page 133

Figure H-4. Output Monitor Component LocatorH-14 888-2339-002 02/17/04WARNING: Disconnect primary power prior to servicing.

Page 134

Figure H-5. Output Sample Component Locator02/17/04 888-2339-002 H-15WARNING: Disconnect primary power prior to servicing.

Page 135

Figure 3-2. Switch Board/Meter PanelControls and Indicators3A-4 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 136

Figure H-6. VSWR Compensation Component LocatorH-16 888-2339-002 02/17/04WARNING: Disconnect primary power prior to servicing.

Page 137

Section JAnalog Input BoardJ.1 IntroductionThis section describes the Analog Input board. Topics includeFunction, Location, Block Diagram Description,

Page 138

Power control attenuates or increases the (Audio + DC) signal toprovide High, Medium and Low power output.Fine Power Control will raise or lower the (

Page 139

adjustable gain control R143 Low Frequency THD Null, thiscontrol is adjusted to improve low frequency distortion.The outputs of the DC amplifier and t

Page 140 - 7-60 888-2339-002 10/21/04

through DB7 (MSB) on the input pins U18-11 through U18-4that comes from the Trim PALS.When S1 is in the calibrate position and the unmodulated powerou

Page 141 - Synthesizer Interface

J.6.11 Dither CircuitsThe Dither signal optimizes noise performance in the transmitterby introducing a small 72 kHz triangle wave on the -(Audio +DC)

Page 142 - Detailed Circuit Description

One is an RF MUTE at the collector of Q2 to turn all Big Stepand Binary RF Amplifiers off. The other is a Supply Fault, whenQ1 turns on, which shuts t

Page 143 - Tri-State Digit Shift Buffers

c. If these voltages are correct a true Supply Fault exists.Refer to the Transmitter Troubleshooting Section to locatethe Supply fault.J.7.5.1.2 RF Am

Page 144 - A-4 888-2339-002

J.7.6.4 Modulated B-If a Modulated B- problem occurs, use the plots and voltagesfrom another Encoder to determine where the differences are.Also, veri

Page 145 - Combiner Current Sample

J.9.9 Peak And Average Current Overloada. Turn the Average current overload R17 fully CW.b. Preset the Peak current overload R113 for 9.5VDC meas-ured

Page 146 - Troubleshooting

REF. CONTROL/INDICATOR FUNCTION1 VOLTAGE multimeter Indicates voltages at points selected by the Multimeter Switch (Ref. 11).2 SUPPLY CURRENT meter In

Page 147 - Alignment

TP12TP15TP11TP5J-10 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 148 - A-8 888-2339-002

TP16TP1TP7TP27888-2339-002 J-11WARNING: Disconnect primary power prior to servicing.

Page 149 - 888-2339-002 A-9

U10-7 U10-1TP31TP32J-12 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 150 - A-10 888-2339-002

TP2TP25TP9888-2339-002 J-13WARNING: Disconnect primary power prior to servicing.

Page 151 - RF Interface

Upper Trace - CH1 - TP28Lower Trace - CH2 - TP2NOTE - 100Hz 95% Modulation 100kWUpper Trace - CH1 - TP31Lower Trace - CH2 - TP32NOTE - 100Hz 95% Modul

Page 152

Figure J-2. Analog Input Controls and Indicators888-2339-002 J-15WARNING: Disconnect primary power prior to servicing.

Page 153 - RF Interface Troubleshooting

Figure J-3. Analog Input Component LocatorJ-16 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 154

Section KAnalog To Digital ConverterK.1 IntroductionThis section describes the Analog to DigitalConverter board, andincludes Function, Location, Block

Page 155 - 888-2339-002 B-5

buffer amplifier goes to a Carrier Detector and the A/D PAL. TheDivideris not being used in this application. The Carrier Detectorwill send a fault si

Page 156 - B-6 888-2339-002

pin 8 is the most significant bit (MSB). Pin 9 is a DATA READYTTL logic output.K.5.3Data LatchesThe digital Data Latches store the digitized audio inf

Page 157 - Section C

Figure 3-3Control Front Panel Controls and IndicatorsCONTROL/INDICATOR FUNCTIONFREQUENCY SYNTHESIZER Indicates Frequency Synthesizer board rf output s

Page 158

the regulator is operational. The output of the regulators aretransient protected by tranzorbs CR17, CR19, CR16 AND CR18.In order to be able to have a

Page 159 - Predriver Troubleshooting

A/D Timing Sequence888-2339-002 K-5WARNING: Disconnect primary power prior to servicing.

Page 160 - No RF Out of Predriver A or B

the A/D board. This will display an RF MUTE, A/D Supply Faultand Conversion Error on the Control front panel when the trans-mitter is turned on.K.6.4.

Page 161 - Replacement

TP22U3-22TP1J3-1888-2339-002 K-7WARNING: Disconnect primary power prior to servicing.

Page 162 - C-6 888-2339-002

TP4U12-7TP19U15-4K-8 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 163 - Buffer Amplifier (A4)

U16-6Upper Trace - CH2 - TP22Lower Trace - CH1 - TP21U18-6888-2339-002 K-9WARNING: Disconnect primary power prior to servicing.

Page 164

Figure K-2. Analog to Digital ConverterComponent LocatorK-10 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 165

Section LModulation Encoders (A25-A29)L.1 IntroductionThis section describes the Big Step Modulation Encoder and theBinary Encoder boards. Topics incl

Page 166 - C-10 888-2339-002

Figure L-1. Mod Encoder, Simplified Block DiagramL-2 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 167 - 888-2339-002 C-11

Modulated B- Drive from the Analog Input board feeds a Bal-anced To Unbalanced Amplifier that drives the B- Regulator andthe B- Fault Tracking circuit

Page 168 - Predriver, PD1

CONTROL/INDICATOR FUNCTIONANALOG INPUTPOWER FOLDBACK GREEN indicates normal operation. RED indicates transmitter has responded to afault by reducing c

Page 169 - 888-2339-002 C-13

mounted on RF1 is connected to the Temperature Sensor Inputand fed to the Temperature Detector.Similar to the Air Flow Detector, the Temperature Detec

Page 170 - Drivers, D1 through D14

(depending upon the Modulated B- Voltage) and the RF Amp isturned ON.Connectors J1, J2, J3, and J4 carry the signal to the Big StepCombiner Motherboar

Page 171 - Predriver Tuning Board

When the incoming eight bit digital word from U16 matches theprogrammed eight bit digital word, U4-19 goes low.The anode of CR2 is grounded and a volt

Page 172

The cable interlock function is provided by two series connec-tions. When all the RF Amps and Mod encoder cables areproperly connected, a closed circu

Page 173 - 888-2339-002 D-3

L.4.2.12.2 External Air Flow MonitorRefer to the schematic diagram for the Air Flow Monitor (839-7930- 022) for the following discussion.Operation of

Page 174 - D-4 888-2339-002

L.4.2.16 Modulated B- VoltageThe Modulated B- Supply provides a negative voltage to theEncoder Output Drivers, which varies with the transmitter’saudi

Page 175 - Driver Encoder (A7)

Sense comparators will generate an Encoder Supply Fault-L thatwill turn the transmitter OFF.L.4.2.18.1 B+ ComparatorU37-2 is the B+ fault comparator.

Page 176

WARNINGENSURE THAT THE TRANSMITTER IS TURNED OFF AND ALLPRIMARY POWER IS TURNED OFF AT THE WALL DISCONNECTSWITCH BEFORE OPENING ANY DOOR OR PANEL. BEF

Page 177 - Predriver B Select

L.4.3.3.6 Supply RegulatorsIf the Encoder section of the Control front panel displays a supplyfault begin troubleshooting by:a. Observing if the indic

Page 178 - Buffer A

f. If the low is present verify that an RF mute has not beenselected by the Controller or Remote control.g. If no RF mute is being given then suspect

Page 179 - Tri-State Buffer Switch

Figure 3-4Power Supply Status Panel Cotrols and IndicatorsCONTROL/INDICATOR FUNCTIONRF AMPLIFIER POWER SUPPLIES3PH A/C MAINS PROTECTION ACTIVEPH1 GREE

Page 180 - Power Supplies

L.5 Binary Modulation Encoder (A25)L.5.1 IntroductionThis section describes the Binary Modulation Encoder board.Topics include Function, Location, Blo

Page 181

move the RF Amp in Step 156 to the faulty Binary location. Then place the failed RF Amp in the Step 156 location.TP11 TP11 (50kW)TP11 (10kW)Upper Trac

Page 182 - Driver Control

Figure L-4. Modulation Encoder Controls and IndicatorsL-16 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 183 - Alignments

Figure L-5. Modulation Encoder Component Locator888-2339-002 L-17WARNING: Disconnect primary power prior to servicing.

Page 184 - E-10 888-2339-002

Figure L-6. Airflow Monitor Component LocatorL-18 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 185 - 888-2339-002 E-11

Section MController (A31)M.1 IntroductionThis section describes the Controller board. Topics include Func-tion, Location, Block Diagram Description, D

Page 186 - E-12 888-2339-002

the original fault is of short duration or no longer present, thetransmitter can recover in steps back to the original power. If thetransmitter is at

Page 187 - 888-2339-002 E-13

M.5 Detailed Circuit DescriptionRefer to the Controller Schematic Diagram (839-7930-021), forthe following discussion.Refer to other Simplified Diagra

Page 188 - E-14 888-2339-002

Error (OPR.ERR) output will go low illuminating the OPR PALFault Indicator DS3 RED.On the LR PAL, both the Priority Select and the Detect AnyChange ci

Page 189 - Section F

response to the fault. Each category has PAL(s) assigned tohandle the fault type.M.5.5RF Mute - FGATE1 PALFaults that require the power output to be s

Page 190 - RF Combiner Motherboard Re

CONTROL/INDICATOR FUNCTIONPH2 GREEN indicates protection active. No illumination indicates failed protection orloss of phase at input.MAIN BREAKERUP S

Page 191 - 888-2339-002 F-3

If the VSWR PAL on the Output Monitor receives five AntennaVSWR pulses within a 20 second period, the OM.AV.X line willgo low for 250 uS.The Foldback

Page 192 - F-4 888-2339-002

M.5.6.5 Temperature RecoveryThe Recovery process for the Overtemperature Fault is the same asfor VSWR Recovery.The following chart lists the Recovery

Page 193 - 888-2339-002 F-5

M.5.7.4 Fault EnablesDuring the Step Start Sequence when most transmitter circuitshave not yet reached their steady state condition, some faultinputs

Page 194 - F-6 888-2339-002

The outputs will remain in this state, until the FOVR input goesback high. When the input does go back high, the OV1 outputwill go high.When both OV0

Page 195 - RF Amplifier Module

The I.EXT.A input from FGATE 2 PAL can be jumpered P502-3 for a latched fault or 2-1 for a unlatched fault. This is theonly fault in the transmitter t

Page 196 - Block Diagram Description

M.5.16.2 LED InhibitWhen the C.UL input at U36-4 goes low, the LED INH outputof U36-2 will go high. The LED Inhibit will disable the PALFault Indicato

Page 197 - Control Switches

c. The high input at the LR PAL U6-3 (High) will generatea high Turn-On Request at U6-21 (TOR) as long as U6-13(ENTOR)is high.1. The ENTOR (Enable Tur

Page 198 - Fuse Open Detector

Figure M-1. Power Control Block Diagram888-2339-002 M-13WARNING: Disconnect primary power prior to servicing.

Page 199 - Maintenance

Figure M-2. Fault Handling Block DiagramM-14 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 200 - Replacing MOSFETs

Figure M-3. Power Supplies and Monitoring888-2339-002 M-15WARNING: Disconnect primary power prior to servicing.

Page 201 - DS2 Illuminated RED

Figure 3-5CONTROL MULTIMETERPOSITION FUNCTIONPROBE PK AC Probe will measure peak alternating current voltages 0 to 30 VacPROBE +VDC Probe will measure

Page 202 - Open Fuse Sensing Failure

Figure M-4. LR and OPR PALsM-16 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 203 - 888-2339-002 G-9

Figure M-5. PWR and PTIM PALs888-2339-002 M-17WARNING: Disconnect primary power prior to servicing.

Page 204 - G-10 888-2339-002

Figure M-6. FGATE 1 and FGATE 2 PALsM-18 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 205 - Output Monitor/Output Sample

Figure M-7. FLDBK and FBTIM PALs888-2339-002 M-19WARNING: Disconnect primary power prior to servicing.

Page 206

Figure M-8. FLT 1 and FTIM PALsM-20 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 207 - VSWR Detectors

Figure M-9. LATCH PAL888-2339-002 M-21WARNING: Disconnect primary power prior to servicing.

Page 208 - Power-Up Reset

Figure M-10. Step-Start Sequence Timing DiagramM-22 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 209 - Manual VSWR Trip

M.6 TroubleshootingNOTEBefore troubleshooting the Controller it is suggested that theback up batteries be removed from the Transmitter Interface.Befor

Page 210 - ARC Detectors

that supply. If open, check the input capacitors and the regulatorbefore replacing the fuse.If both indicators are illuminated the fault sensing circu

Page 211 - Power Supply

M.7 Removal and ReplacementRemovethe mounting screws and unplug all cables. In replacingthe board, verify that P50, P52 and P53 are in the correctposi

Page 212 - Output Network VSWR

Figure 3-6DRIVER MULTIMETERPOSITION FUNCTIONPROBE PK AC Probe will measure peak AC voltages 0 to 30 VacPROBE +VDC Probe will measure positive direct c

Page 213

M.10.2 FunctionComponents mounted on the Switch Board/Meter Panel includethe transmitter’s on/off and raise/lower control pushbuttonswitches and statu

Page 214 - Air Flow Calibration

Figure M-11. Controller Controls and Indicators888-2339-002 M-27WARNING: Disconnect primary power prior to servicing.

Page 215 - RF Voltage Samples

Figure M-12. Controller Component LocatorM-28 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 216 - H-12 888-2339-002 02/17/04

Figure M-13. LED Display Board Component Locator888-2339-002 M-29WARNING: Disconnect primary power prior to servicing.

Page 217 - 02/17/04 888-2339-002 H-13

Figure M-14. Switch Bd/Meter Panel Component LocatorM-30 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 218 - H-14 888-2339-002 02/17/04

Section NExternal Interface (A23)N.1 IntroductionThis section describes the External Interface board. Topics in-clude function, location, detailed cir

Page 219 - 02/17/04 888-2339-002 H-15

FORWARD POWER, SUPPLY VOLTAGE and SUPPLY CUR-RENT outputs will be between 2 and 4 VDC under normaloperating conditions.REFLECTED POWER, ANTENNA NULL a

Page 220 - H-16 888-2339-002 02/17/04

Figure N-3. Voltage SwitchingFigure N-4. Remote Control for Ground SwitchingFigure N-5. Remote Control for Voltage Switching888-2339-002 N-3WARNING: D

Page 221 - Analog Input Board

For EXT 2 and 4, a maximum voltage of +15 VDC can providea full scale on the front panel multimeter.Inputs to the operational amplifiers are through t

Page 222

N.5.3 Incorrect Remote MeteringEach analog voltage to the monitor output terminals is bufferedby a voltage follower. Measure the +15 and -15VDC suppli

Page 223 - Fine Power Control

WARNINGTHE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS. PER-SONNEL MUST AT ALL TIMES OBSERVE SAFETY WARNINGS, INSTRUCTIONSAND REGULATIONS.Th

Page 224 - Modulated B- Drive

Figure 3-7FREQUENCY CONTROL POSITION MULTIMETER FUNCTION-20 Measures transmitter -20Vdc power supply+20 Measures transmitter +20Vdc power supply+24 Me

Page 225 - Overcurrent Protection

Figure N-6. External Interface Controls & IndicatorsN-6 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 226

Figure N-7. External Interface Component Locator888-2339-002 N-7WARNING: Disconnect primary power prior to servicing.

Page 227

N-8 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 228

Section PTransmitter InterfaceP.1 IntroductionThis section describes the Transmitter Interface board. Topicsinclude function, location, detailed circu

Page 229 - Zero Adjust

P.4.4 InterlocksThe transmitter contains dual contact interlock switches on all reardoors and on the inner front doors. One set of contacts is used fo

Page 230 - J-10 888-2339-002

supplied to J10-29 on the Transmitter Interface. This voltage issent out on J7-1 to the three inner front door interlocks. If all thefront inner doors

Page 231 - 888-2339-002 J-11

P.6 Removal and ReplacementRemove the 24 cable connectors going to this board. Thenremove the 8 mounting screws to remove the board from thetransmitte

Page 232 - J-12 888-2339-002

Figure P-3. Transmitter InterfaceControls and Indicators888-2339-002 P-5WARNING: Disconnect primary power prior to servicing.

Page 233 - 888-2339-002 J-13

Figure P-4. Transmitter Interface Componet LocatorP-6 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 234 - J-14 888-2339-002

Section QFrequency Control BoardQ.1 IntroductionThis section covers the Frequency Control board. Topics includefunction, location, block diagram descr

Page 235 - 888-2339-002 J-15

DX100-3F ROUTINE METER READINGSDATETEST CONDITIONS:MODULATION:FREQUENCYPOWER LEVEL LOW MEDIUM HIGHFRONT PANEL METERSFORWARD POWERREFLECTED POWERPA CU

Page 236 - J-16 888-2339-002

Selector switches are changed. The Antenna VSWR Nullswitches are active and can be used to null the front panel meterposition if required.Q.5.2.2 TUNE

Page 237 - Analog To Digital Converter

Q.5.4.3 Servo Meter Select SwitchWhen the Servo Meter Select push-button switch S3 is in theNormal relaxed position, a logic high is supplied to U3-13

Page 238

If a frequency of 936 kHz was entered on the front panel, thetransmitter will be in Band 40, and the 6 Bit outputs from theBAND ENC PAL will be as see

Page 239

Q.5.11 TUNE MultimeterSince the multimeter is a full range meter, the TUNE Multimeteralso provides a second function as a Multimeter for other metersa

Page 240

2. If fuse is not open, measure input TP for the unregulatedvoltage.3. If the unregulated input is correct, replace the regulator.d. If DS16 is illumi

Page 241 - 888-2339-002 K-5

Figure Q-3. Frequency Control BoardControls and Indicators888-2339-002 Q-7WARNING: Disconnect primary power prior to servicing.

Page 242

Figure Q-4. Frequency Control BoardComponent LocatorQ-8 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 243 - 888-2339-002 K-7

Section RFrequency Control InterfaceR.1 IntroductionThis section covers the Frequency Synthesizer Interface board.Topics include function, location, b

Page 244 - K-8 888-2339-002

R.4.3.2 Servo AmpThe Servo Amp is a single device that will compare the referencevoltage with the Servo Feedback Position voltage. If there is adiffer

Page 245 - 888-2339-002 K-9

R.5.3 Transmitter Control/Fault Logic PALThe function of this PAL is to control the transmitter modedepending on the frequency control mode. The trans

Page 246 - K-10 888-2339-002

3A-14 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 247 - Modulation Encoders (A25-A29)

Todo this a programmable devicePAL is used for flexibility. Thisprogrammable device can therefore be changed easily withoutcircuit board changes.R.5.5

Page 248 - L-2 888-2339-002

When the Bit output of the PAL is logic high, the correspondingMOSFET switch is turned on and the relay will be energized.NOTEThe Truth Table on the s

Page 249 - Air Flow/Temperature Sensing

R.5.14.1 Driver TuningThe Driver Combiner pipe is tuned to series resonance by theDriver Tuning Assembly. A binary combination of inductor L1through L

Page 250

returns, the counter will reset to 00000000 respectively, and theservo will return to the lower limit. The output of the DigitalComparator will genera

Page 251 - Detection Circuits

of servo faults would include mechanical problems with theservo or electrical problems with the motor, servo drive amp, orpower supply. This fault wou

Page 252 - Fuse Fault Detectors

compartments. If a cable is disconnected, the relays on the boardmight not be in the correct position.NOTEThe Driver Section has only 2 Efficiency Coi

Page 253 - Onboard Air Flow Monitor

R.6.2.3 Relay Driversa. If the PAL output is correct, but the relay(s) does/do notswitch.b. Remove the input jumper plug for the driver.1. Connect the

Page 254 - B+ Voltage

R.8 AlignmentThe same procedure may be used for both the Tune and LoadServosR.8.1Lower Electrical Stopa. Monitor the Position voltage for the servo.b.

Page 255 - B+/B- Fault Sense

Figure R-5. Frequency Control InterfaceControls and IndicatorsR-12 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 256 - Interlock/Fuse Fault

Figure R-6. Frequency Control InterfaceComponent Location888-2339-002 R-13WARNING: Disconnect primary power prior to servicing.

Page 257 - Fuse Fault

Section IVOverall System Theory4.1 IntroductionThis section of the maintenance manual will present the overallprinciples of operation for the transmit

Page 258 - RF Amp Turn On

R-14 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 259

Section S3F Select BoardS.1 IntroductionThis section describes the 3Frequency select Board. Topics in-clude Function and Location.Parts list for this

Page 260 - Location

Section T3F Controller BoardT.1 IntroductionThis section describes the 3 Frequency Controller Board. Topicsinclude Function, Location, and troubleshoo

Page 261 - 888-2339-002 L-15

T-2 888-2339-002 2/12/04WARNING: Disconnect primary power prior to servicing.

Page 262 - L-16 888-2339-002

Section UServo CalibrationU.1 Servo CalibrationWhen S100 is in the Calibrate Position Adjust the Tune and Loadservos for a Power Peak and the amount o

Page 263 - 888-2339-002 L-17

Appendix ADX Digital Modulation Technology and Conceptsa.1 DX Digital Modulation Technologyand Conceptsa.1.1 Digital Terms and ConceptsThe discussion

Page 264 - L-18 888-2339-002

are not familiar with A/D and D/A conversion techniques. Thisdiscussion will provide a background for a discussion of thesesections of the transmitter

Page 265 - Controller (A31)

1. Re-create the analog Voltage represented by the digitalword by turning on or off units of dc Voltage (or RFVoltage) and holding it constant for one

Page 266 - FAULT OFF (FOFF)

a-4 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 267

Figure 4-1. Overall Block Diagram4-2 888-2339-002 12/16/03WARNING: Disconnect primary power prior to servicing.

Page 268 - Fault Handling

basic sections, the Bandpass Filter stage and the Output Match-ing stage.4.2.1.14 Output MonitorThe Output Monitor detects any high VSWR condition in

Page 269 - RF Mute - FGATE1 PAL

4.2.6.1.1 A/D Input - Audio And DC VoltageThe input signal to the A/D Converter is a combination of apositive DC voltage (presented on the wiper of th

Page 270 - Temperature Foldback

(MSB) (LSB) RFB1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 AMPSON128 64 32 16 8 4 2 1 1/2 1/4 1/8 1/16 (DECIMAL EQUIVALENT)00000000000000000000000011/160000

Page 271

6. If the input goes more positive, B8 will remain 1 andB12 will go from 0 to 1. Big Step #1 and the 1/16 Stepwill be on.7. As the input continues to

Page 272

to instant, the number of RF amplifiers that are switched on alsochanges.For a positive modulation peak, which requires a high RF voltage(and power) a

Page 273 - Other Latches

i 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 274 - Controller Monitoring

includes a brief discussion of each device and references to othersections of this manual where applicable.4.3.1Doors And PanelsInner front and rear a

Page 275 - Turn-On Sequence

RF Driver section includes three basic stages of amplification.This is to provide enough RF drive for the 160 Big Step andBinary RF Amplifiers. The se

Page 276

4.5.1.5 RF DriversThe RF Driver consists of fourteen Driver RF Amplifiers, D1through D14. The RF driveinputs are fromthe PredriverSplitter,and the RF

Page 277 - 888-2339-002 M-13

4.6 Transmitter AC PowerCircuitsNOTE: 230VAC is used in the following textfor simplicity, however the Single Phase A\CMAINS can be from 198-251 VAC.4.

Page 278 - M-14 888-2339-002

extended/remote control, a turn on signal from the Controllerwill be applied to relay K5. K5 contacts will close and allowsingle phase 230VAC to be ap

Page 279 - 888-2339-002 M-15

The middle winding provides 12 Volts AC to the AC input ofbridge rectifier CR44. The negative output of CR44 is connectedto filter capacitor C11 and b

Page 280 - M-16 888-2339-002

Figure 4-8. Simplified RF Amp Power Supply4-14 888-2339-002 12/16/03WARNING: Disconnect primary power prior to servicing.

Page 281 - 888-2339-002 M-17

The neutral of this WYE configuration is brought out to provide60 VDC. L1 and C5 provide additional filtering for 150-180 Hzripple.4.6.2.4 +230VDC Pow

Page 282 - M-18 888-2339-002

4.7 Drive Multimeter4.7.1 IntroductionThis section describes the Drive Multimeter board.The Drive Multimeter provides metering of the Predriver andRF

Page 283 - 888-2339-002 M-19

The Drive Multimeter positions are defined and detailed in theSections where the meter resistors are located.4.7.4Multimeter ProbeThe multimeter uses

Page 284 - M-20 888-2339-002

FIRST-AIDPersonnel engaged in the installation, operation, maintenance or servicing of this equipment are urged to become familiarwith first-aid theor

Page 285 - 888-2339-002 M-21

4.8 Control Multimeter4.8.1 IntroductionThis section describes only the inputs to the Control Multimeter.Since the Control Multimeter is exactly the s

Page 286 - M-22 888-2339-002

Section VMaintenance/Alignments5.1 IntroductionThis Section provides transmitter frequency change procedureand general system preventative maintenance

Page 287

5.4 Preventive MaintenancePreventive maintenance should mainly consist of three opera-tions: inspecting, cleaning, and tightening.5.4.1InspectingThis

Page 288 - Turn-On Sequence Incorrect

Section VITroubleshooting6.1 IntroductionThis section of the technical manual will contain troubleshootingprocedures for the transmitter.This troubles

Page 289 - Switch Board/Meter Panel

6.4 Troubleshooting Faults In The RFChainIf a fault occurs somewhere in the RF chain, all stages after thefaulty stage will also indicate a fault. If

Page 290

WARNINGENSURE THAT THE TRANSMITTER IS TURNED OFF AND ALLPRIMARY POWER IS TURNED OFF AT THE WALL DISCONNECTSWITCH BEFORE OPENING ANY DOOR OR PANEL. BEF

Page 291 - 888-2339-002 M-27

6.4.4.1 Loss of Driver Amplifiersa. Turn the transmitter on, and observe DS1 and DS2 on allDriver Amplifiers.1. If any of theseindicators turn RED dur

Page 292 - M-28 888-2339-002

on those Drivers. Refer to the Troubleshooting section ofthe RF Amplifier.6.4.5.2 Fault Sensinga. If the above checks do not reveal the source of the

Page 293 - 888-2339-002 M-29

WARNINGENSURE THAT THE TRANSMITTER IS TURNED OFF AND ALLPRIMARY POWER IS TURNED OFF AT THE WALL DISCONNECTSWITCH BEFORE OPENING ANY DOOR OR PANEL. BEF

Page 294 - M-30 888-2339-002

b. Press the VSWR TEST pushbutton on the Control frontpanel. The VSWR TEST LED on the panel should turnRED for 5 seconds and then return to GREEN.c. I

Page 295 - External Interface (A23)

TABLE OF CONTENTSSection IIntroduction/SpecificationsScopeandPurpose...1-1EquipmentDescription...

Page 296 - Figure N-2. Ground Switching

way of being sure that the detector circuit will return afault to the front panel, if one does occur.6.4.11Output Monitor Supply FaultIf the transmitt

Page 297 - 888-2339-002 N-3

Firing Order Diagram to determine which set of eight RFAmplifiers is connected to that interlock.For example:If DS3 is illuminated RED on the A27 Modu

Page 298

NoteThe B- LED, DS11, will probably be dimmer than the B+ LED,DS8.NOTEIt is possible to bypass a failed Modulation Encoder and operatethe transmitter

Page 299

6.4.20 RF Amp Power Supply Voltage FaultIf the transmitter has shut itself off and the above LED isilluminated RED on the Control front panel, the sup

Page 300 - N-6 888-2339-002

c. If DS2 is illuminated RED, check to make sure that thecaptive hardware is securely fastening all five rear doorsto the cabinet.d. If DS2 is still i

Page 301 - 888-2339-002 N-7

c. Verify the blowers are operational and that no blades areloose.d. Check that the exhaust airflow is not obstructed creatingexcessive back pressure

Page 302 - N-8 888-2339-002

NOTEIt is normal to see a Bandswitch Fault during the short timewhen the 2L1 Inductor Switch assemblies A8 and A9 are be-tween their open/closed posit

Page 303 - Transmitter Interface

WARNINGENSURE THAT THE TRANSMITTER IS TURNED OFF AND ALLPRIMARY POWER IS TURNED OFF AT THE WALL DISCONNECTSWITCH BEFORE OPENING ANY DOOR OR PANEL. BEF

Page 304 - Interlocks

2. If the switches check normal, use the overall wiringdiagram to trace the interconnecting wires and cablesbetween the assemblies to find the open ci

Page 305 - Metering Amps

6.5.3.4 MechanicalWARNINGENSURE THAT THE TRANSMITTER IS TURNED OFF AND ALLPRIMARY POWER IS TURNED OFF AT THE WALL DISCONNECTSWITCH BEFORE OPENING ANY

Page 306

Location... E-1BlockDiagramDescription... E-1DetailedCircuitDescription ...

Page 307 - 888-2339-002 P-5

6.5.5 Power Supply Fault/RF MuteIf these front panel indicators are illuminated, a power supplyfault has occurred on the Frequency Control or Frequenc

Page 308 - P-6 888-2339-002

WARNINGENSURE THAT THE TRANSMITTER IS TURNED OFF AND ALLPRIMARY POWER IS TURNED OFF AT THE WALL DISCONNECTSWITCH BEFORE OPENING ANY DOOR OR PANEL. BEF

Page 309 - Frequency Control Board

b. Check the cathode of CR88 on the Controller for a logichigh pulse when the Step Start Contactor engages.1. If this pulse is not present, suspect di

Page 310 - STATUS PAL

6.8.3 Controller Breaker (CB2) TripsIf CB2 trips when CB1 is set to the on position:a. Turn off A/C power.WARNINGENSURE THAT THE TRANSMITTER IS TURNED

Page 311 - Frequency To Band Encoder

6.8.6 DistortionThe areas of the transmitter that have an effect on distortion are:a. Output Network Tuningb. RF Amp failures (missing steps)c. Analog

Page 312 - Multimeter Autoswitch

NOTEWhen measuring RF Amplifier drain waveform, the amplifier tobe measured must be turned “ON” to give a correct measure-ment. There will be no drain

Page 313

6-24 888-2339-002WARNING: Disconnect primary power prior to servicing.

Page 314

Section VIAEmergency Operating Procedures6.1 IntroductionThe following section is intended to make the maintenancepersonnel aware of some of the bypas

Page 315 - 888-2339-002 Q-7

2. Using the FLEXCODE chart, rotate S7 from 12 to 5 androtate S8 from 9 to 8.3. Now the Step that was RF156 is effectively Step 133.6.3 Audio/Digital

Page 316 - Q-8 888-2339-002

6.3.3.1 A29 Bypass And ROM Switchinga. Bypass the encoder using the procedure described earlier.b. Carefully remove JP1, JP2, JP4, and JP5 from the A2

Page 317 - Frequency Control Interface

Section RFrequency Control InterfaceIntroduction... R-1Function... R-1Location.

Page 318

6.4.3 Driver Encoder BypassingIf it has been determined that the output of an encoder PAL onthe Driver Encoder is incorrect, it is possible to manuall

Page 319 - Band Switch Encoding

Replaceable Parts List IndexTable7-1. XMTRDX100-3FMW ... 9949369103(F) 7-3Table7-2. POWERAMPLIFIERCABINET ... 9928518002(D

Page 320 - COMBINER PAL

Table7-49. DRIVERENCODERBD, ...9928537005(A) 7-50Table7-50. XMTRINTERFACEBD,...9928540003(A) 7-52Table7-51. SYNTHESIZERINTE

Page 321

Table 7-1. XMTR DX100-3F MW - 994 9369 103 (F)Harris PN Description QTY UM Reference Designators646 1662 015 . . . . . . . . . NAMEPLATE, DX100. . . .

Page 322 - Counter Reset

4020014000...FUSEHOLDER,2POLE...1.. EA XF1-24020130000...FUSEHOLDER,3POLE...9.. EA A43XF1-XF9A44XF1-XF9A45XF1-XF

Page 323 - Tune Servo Fault Detector

8134999031...STDOFF6-32X1-1/41/4HEX... 55...8135000030...STDOFF8-32X15/16HEX... 4...8135007041...STDOFF6-32X1.6

Page 324 - Load Servo Fault Detector

8435155162...DIAGRAM,MODENCFIRING...0...9172150009...PLATE,BTMCONTACT...3.. EA9172150029...TEMPSENSOR...

Page 325

9397930616...PACROSSOVERCOND... 1...EA9397930617...PACINNERPNLANGFRT... 2...EA9397930618...TOPCROSSOVERCOND...

Page 326

9435155669...TOPDRVRSHELF...1.. EA9435155698...SPLITTERDECK...1.. EA9435155828...SHIELD,LEFTFR

Page 327

Table 7-4. PWA, MULTIMETER/PROBE,ESD SAFE - 992 6752 005 (B)Harris PN Description QTY UM Reference Designators3840431000...RECT.1N4001 ESD...

Page 328 - R-12 888-2339-002

Section IIntroduction/Specifications1.1 Scope and PurposeThis technical manual contains the information necessary toinstall and maintain the DX100-3F.

Page 329 - 888-2339-002 R-13

516 0530 000. . . . . . . . . . CAP .01UF 10% 100V X7R. . . . . . . . . . . . . . 1 . . EA C0225160792000...CAPNETWORK.1UF10%...2..

Page 330 - R-14 888-2339-002

5080549000...CAP.33UF5%400VDC... 1...EA C0035420095000...RES10KOHM5%12W... 1...EA R010542 0121 000 . . . . . . .

Page 331 - 3F Select Board

5080550000...CAP.1UF600V5%...1.. EA C0155160419000...CAP.05UF500V...2.. EA C003,C0045401600017...

Page 332 - 3F Controller Board

4100405000...THERMALINTERFACE,TO220... 1...EA U005516 0453 000 . . . . . . . . . CAP .1UF 100V 20%X7R . . . . . . . . . .. . . . 10 . . EA

Page 333 - T-2 888-2339-002 2/12/04

4040513000...HEATSINKPA1-1CB...2.. EA #U051,#U0524040673000...SOCKET,DIP,8PIN(DL)...1.. EA XU0204040674000...

Page 334 - Servo Calibration

5482400581...RES681KOHM1/2W1%... 1...EA R0725482400601...RES1MEGOHM1/2W1%... 2...EA R065,R0706040905000...SW,PB

Page 335 - Appendix A

3840612000...DIODE1N3070 ESD...6.. EA CR002,CR003,CR004,CR008,CR009,CR013384 0661 000. . . . . . . . . .LED, GRN, T 1-3/4, RT AN

Page 336 - Digital To Analog Conversion

548 2400 401 . . . . . . . . . RES 10K OHM1/2W 1% . . . . . . . .. . . . . . . 27. . EA R001,R004,R006,R007,R014,R015,R016,R020,R021,R030,R031,R040,R0

Page 337

384 0612 000. . . . .. . . . . DIODE 1N3070 ESD . . . . . . . . . . . .. . . . . . 24 . EA CR002,CR003,CR004,CR006,CR007,CR008,CR017,CR021,CR024,CR025

Page 338

540 1380 000 . . . . . . . . . RES NETWORK 10K OHM 2% . . . . . . . . . . 8. . . EA R020,R038,R049,R053,R097,R118,R135,R2055401386000...RESNETWO

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